Grand Machinery provides complete Counting Bottling Line solutions for accurately counting and automatically bottling tablets, capsules, softgels, gummies and other solid products. From bottle unscrambling and precise counting to capping, sealing and labeling, our integrated counting bottling lines help pharmaceutical, nutraceutical and confectionery manufacturers achieve efficient, consistent and reliable packaging.
From empty bottle to finished, sealed, and labeled container, our integrated bottle counting line automates every stage of tablet and capsule packaging. Six stations run in sequence to deliver accurate counts, airtight protection, and retail-ready presentation at high speed.
The bottle unscrambler automatically sorts and organizes empty bottles, then feeds them into the production line in an orderly and continuous flow. This ensures a stable bottle supply for the following counting and filling process.
The automatic counting machine precisely counts the required quantity of tablets, capsules, softgels, gummies or other solid products and dispenses them directly into the bottles. Multi-channel counting technology enables fast and consistent filling for high-volume production.
After products are filled, the desiccant inserter automatically places a desiccant packet or canister into each bottle. This helps protect moisture-sensitive products and maintain product quality and shelf life during storage and transportation.
The automatic capping machine feeds, positions and tightens caps onto the filled bottles. Adjustable capping parameters ensure consistent closure and help prevent loose or improperly capped bottles during subsequent handling and transportation.
After capping, the bottles pass through the sealing machine for induction sealing. The sealing liner creates an additional barrier against moisture and contamination while providing visible evidence of package integrity.
The automatic labeling machine applies product labels to the sealed bottles with consistent positioning and speed. It is suitable for different bottle sizes and label specifications, giving the finished products a clean and professional appearance.
You are not buying machines — you are buying one accountable partner for a complete packaging operation. Here is what that means in practice.
Every bottle leaves the line with the exact count your label claims. Our multi-channel electronic counters combine photocell detection with automatic vibration feeding to hold 99.9%+ accuracy across tablets, capsules, softgels and gummies — including irregular geometries. Under-filled and over-filled bottles are rejected before capping, protecting your brand from customer complaints and stopping giveaway before it reaches your P&L.
A line is only as fast as its slowest station, so each module is matched around a synchronized conveyor with PLC coordination and buffer zones between stations. The result is steady, repeatable output from 40 to 120 bottles per minute supervised by a single operator. Speed changes, format changes and recipe recall are handled from one HMI, keeping changeover time low and uptime high across every shift.
Every machine is built on stainless steel frames with food-grade contact parts, inverter-driven motors and components selected for 24/7 pharmaceutical and nutraceutical duty. Service starts before delivery: layout support, installation supervision and operator training are included, backed by a 12-month warranty, global spare parts supply and remote troubleshooting. With one supplier accountable for the full lifecycle, you never chase a basket of anonymous vendors.
Whether you produce pharmaceuticals, nutraceuticals, or confectionery, this counting line adapts to various shapes, sizes, and coatings without compromising counting precision.
Answers to the questions procurement and production teams ask most often before investing in a counting bottling line.
Our counting bottling line is engineered for solid dosage forms — tablets, hard and soft capsules, pills, softgels and gummies — as well as small hardware items such as screws or beads when required. The electronic counter adapts to round, oval, oblong and most irregular geometries, and each product is stored as a one-touch recipe for fast changeover.
Counting accuracy is 99.9%+ under normal operation. Each channel uses photocell detection with continuous verification, and an automatic reject station removes any bottle that falls outside the set count range before capping — so errors are caught on the line, not in the field.
What bottle sizes, shapes and cap types are supported?
Output ranges from 40 to 120 bottles per minute — roughly 2,400 to 7,200 bottles per hour — depending on product size, count per bottle and bottle format. We size the line to your target volume, including future expansion, during the quotation stage rather than offering a one-size-fits-all machine.
Yes. Delivery includes layout guidance, installation supervision and on-site operator training. Every line carries a 12-month warranty with worldwide spare parts supply, remote diagnosis and after-sales engineers available for on-site service. Service requests are acknowledged within 24 hours.
Yes — the modular design allows you to add stations such as a dust collector, cotton inserter, bottle printer or upstream capsule filling equipment, or to upgrade line speed as volumes grow. Because modules are PLC-synchronized, new equipment integrates into the existing control system without replacing the whole line.
A full installation data sheet is provided during quotation, covering electrical supply, compressed air consumption and footprint. As a guide, a six-station line occupies roughly 9–13 m in length and 1.2–1.5 m in width, plus operator access space.
